Ceramic Magnets Manufacturing Process
Ceramic Magnets are produced by calcining a mixture of iron oxide and strontium carbonate to form a metallic oxide. A multiple stage milling operation reduces the calcined material to a small particle size. The powder is then compacted in a die by one of two methods. In the first method, the powder is compacted dry which develops an isotropic magnet with weaker magnetic properties, but with better dimensional tolerances. Often times a dry pressed magnet does not require finish grinding. In the second method, the powder is mixed with water to form slurry. The slurry is compacted in a die in the presence of a magnetic field. The applied field creates an anisotropic magnet which exhibits superior magnetic properties, but usually requires finish grinding.

The compacted parts which approximate the finished geometry are then sintered at high temperatures to achieve the final fusion of the individual particles. Final shaping is achieved by diamond abrasives. Usually the pole faces will be ground and the remaining surfaces will exhibit “as sintered” tolerances and physical characteristics.

Ceramic Magnets Temperature Characteristics
Ceramic (Ferrite) magnets are susceptible to demagnetization when exposed to temperature extremes. There are grades which have better resistance to high and low temperatures, but several factors will dictate the performance of the Neodymium magnet. One of the most pertinent variables is the geometry of the magnet or magnetic circuit. Magnets which are thin relative to their pole cross-section (Magnetic Length / Pole Area) will demagnetize easier than magnets which are thick. Magnetic geometries utilizing backing plates, yokes, or return path structures will respond better to temperature changes. The maximum recommended operating temperatures listed on the Ceramic magnetic characteristics page does not take into account all geometry conditions. Please contact a Dura team member for design assistance when temperature extremes are involved in your application.

Ceramic Magnets Corrosion Characteristics (Surface Treatment)
Ceramic (Ferrite) magnets are very resistant to corrosion. Coatings can be applied for cosmetic reasons or to reduce the fine, ferrite powder which is associated with ceramic magnets.

A Dura team member will assist with the selection of best surface treatment option for your application.